Wire mesh cable tray manufactured by Pioneer Hydraulics, Ahmedabad, India — image 1

Wire mesh cable tray manufactured by Pioneer Hydraulics, Ahmedabad, India — image 2

Manufacturer · Supplier · Exporter

Cable Trays Manufacturer in Ahmedabad, India

Pioneer Hydraulics is a leading Cable Tray manufacturer, supplier and exporter in Ahmedabad, Gujarat, India, producing Wire Mesh Cable Trays, Stainless Steel Wire Mesh Cable Trays (SS 304 / SS 316), GI Wire Mesh Cable Trays and Basket Cable Trays. Our cable trays combine high load capacity, excellent ventilation and quick installation for data centres, process plants, power projects and industrial buildings across India and export markets.

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About Cable Trays

A cable tray is a rigid support system used to carry, route and protect insulated electrical, control and data cables across a building or plant. Instead of running cables inside closed conduits, a cable tray forms an open, ventilated pathway that keeps cabling organised, accessible and safely supported along its entire run.

Wire mesh and basket cable trays are welded from high-tensile steel wire into an open U-profile with rounded, deburred safety edges. The open design lets heat dissipate, allows visual inspection of every circuit and lets contractors cut, bend and branch the tray on site without a long list of bends, tees and reducer fittings — which is why they have largely replaced closed trunking in modern industrial and IT installations.

Pioneer Hydraulics manufactures cable trays in electro-galvanised steel, hot-dip galvanised steel, SS-304 and SS-316, in standard and fully custom widths, depths, mesh pitches and wire diameters, supplied with load test reports and coating thickness certificates.

Key Benefits

Open ventilation keeps cable temperatures and derating losses low
Fast installation — typically far quicker than conduit or closed trunking
Cables stay visible and accessible for inspection, additions and moves
High load capacity at a low self-weight, reducing support steel cost
Corrosion-resistant GI and stainless finishes for indoor and outdoor duty
Site-modifiable: cut, bend and branch without special fittings

Why Choose Pioneer Hydraulics

In-house wire drawing-to-finishing control at our Ahmedabad plant
GI, SS-304 and SS-316 from a single supplier — one point of accountability
Custom widths, heights, mesh pitches and wire diameters made to order
Load testing, weld continuity checks and coating thickness verification on every lot
Export-grade packing with material and test certification
Responsive engineering support from enquiry through to site delivery

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Product range

Types of Cable Trays

Each variant is manufactured in-house at our Ahmedabad plant, in standard and custom sizes, with the finish matched to your installation environment.

Wire Mesh Cable Tray

Our core cable management product — a welded steel wire mesh tray offering the best balance of strength, ventilation and installation speed for general industrial cable routing.

Features

High-tensile steel wire, precision spot-welded mesh construction
Rounded and deburred safety edges protect cable insulation
Standard mesh pitch of 50 x 100 mm with custom pitches on request
Wire diameters typically 3.0 mm to 6.0 mm to suit the load span
Available in EG, HDG, SS-304 and SS-316 finishes

Applications

Industrial plants and manufacturing facilities
Power and control cable routing
Commercial buildings and warehouses
Telecom and networking rooms

Benefits

Lighter than perforated or ladder tray of equivalent capacity
Excellent airflow reduces cable heat build-up and derating
Cut, branch and route on site with standard tools
Lower installed cost through faster erection

Available Sizes

Widths: 50 mm to 600 mmHeights: 30 mm, 54 mm, 105 mmStandard length: 3000 mm (custom lengths available)

Stainless Steel Wire Mesh Cable Tray

SS 304 and SS 316 stainless steel mesh trays, pickled, passivated and electro-polished for hygienic, corrosive and high-temperature installations.

Features

SS-304 for general indoor, clean-room and hygienic installations
SS-316 / SS-316L for chloride-rich, coastal, marine and chemical environments
Pickled, passivated and electro-polished for a burr-free, cleanable surface
Excellent corrosion resistance and high-temperature stability
Full material test certificates supplied with each lot

Applications

Pharmaceutical plants and clean rooms
Food and beverage processing lines
Chemical, fertiliser and petrochemical plants
Offshore, marine and coastal installations

Benefits

Withstands regular wash-down and CIP cleaning regimes
No flaking or shedding — critical for food and pharma hygiene
Long service life in aggressive chemical atmospheres
Meets audit and compliance expectations in regulated industries

Available Sizes

Grades: SS-304, SS-316, SS-316LWidths: 50 mm to 600 mmHeights: 30 mm to 105 mm

GI Wire Mesh Cable Tray

Galvanised iron mesh trays in electro-galvanised (EG) and hot-dip galvanised (HDG) finishes — the economical workhorse for indoor and outdoor industrial cable routing.

Features

Electro-galvanised finish for dry indoor environments
Hot-dip galvanised finish with a thick zinc layer for outdoor duty
Zinc coating thickness measured and certified before dispatch
Salt spray corrosion testing on sample lots
Most cost-effective finish for large-volume projects

Applications

Outdoor plant and utility cable routing
Industrial plants, cement, steel and process facilities
Power projects and substations
Infrastructure, warehousing and commercial buildings

Benefits

Significantly lower cost than stainless steel at similar strength
HDG coating self-heals at minor cut edges and scratches
Proven durability in humid and exposed outdoor conditions
Readily available in project quantities with short lead times

Available Sizes

Finishes: Electro-galvanised (EG), Hot-dip galvanised (HDG), Pre-galvanisedWidths: 50 mm to 600 mmHeights: 30 mm to 105 mm

Basket Cable Tray

Lightweight welded basket trays with rounded safety edges — designed for structured data cabling, server rooms and fast-changing IT infrastructure.

Features

Rigid welded U-profile basket with a low self-weight
Rounded safety edges that will not damage data cable jackets
Installs with simple couplers and standard hangers
Available in EG, HDG, SS-304 and SS-316
Custom widths and depths manufactured to order

Applications

Data centres and structured cabling backbones
Server rooms and IT infrastructure
Commercial offices, hospitals and institutional buildings
Telecom and broadcast facilities

Benefits

Fastest installation of any tray type — fewer fittings, less labour
Easy to add, remove or reroute cables during moves and changes
Open basket allows airflow in high-density server environments
Light enough for suspended and under-floor installations

Available Sizes

Widths: 50 mm to 450 mmDepths: 30 mm to 105 mmStandard length: 3000 mm

Technical data

Cable Trays — Specifications

Standard manufacturing ranges. Custom dimensions, finishes and load classes are produced to your project drawing.

Cable Trays technical specification table
Parameter	Specification
Material	Electro-galvanised steel, hot-dip galvanised steel, SS-304, SS-316 / SS-316L
Width	50 mm to 600 mm (custom widths on request)
Height / Depth	30 mm, 54 mm, 105 mm (custom depths on request)
Length	Standard 3000 mm per section; custom lengths manufactured to order
Finish	Electro-galvanised (EG), hot-dip galvanised (HDG), passivated / electro-polished stainless
Wire Diameter	3.0 mm to 6.0 mm depending on width and load span
Mesh Pitch	50 x 100 mm standard; custom pitches available
Load Capacity	Light, medium and heavy duty — load tested to the project span and cable fill
Standards	Manufactured in line with IEC 61537 and applicable IS / BS cable tray practice
Surface Treatment	Edge deburring, galvanising, pickling, passivation and electro-polishing

Advantages

Why buyers specify our cable trays.

Easy Installation

Trays are cut, bent and branched on site with standard tools, removing most bends, tees and reducer fittings and cutting installation labour dramatically.

Corrosion Resistance

EG, HDG, SS-304 and SS-316 options let you match the finish precisely to the corrosion exposure — from dry indoor plant to coastal and chemical environments.

High Strength

High-tensile spot-welded wire construction delivers a high load capacity at a low self-weight, reducing the supporting steelwork required.

Better Cable Management

The open profile keeps every circuit visible, labelled and accessible, making inspection, fault-finding and future additions straightforward.

Long Service Life

Certified coating thickness, passivated stainless finishes and load-tested welds give decades of service in demanding industrial conditions.

Low Maintenance

No painting, no dust traps and no closed cavities — trays simply need periodic visual inspection, keeping lifetime ownership cost low.

Features

Wire mesh, stainless steel, GI and basket-style construction
GI, SS-304 and SS-316 material options
High load capacity with low self-weight
Open design for excellent cable ventilation
Rounded, deburred safety edges protect cable insulation
Easy on-site cutting, branching and routing

Applications

Industrial plants and manufacturing
Pharmaceutical and food processing facilities
Warehouses and commercial buildings
Data centres and IT server rooms
Power plants and substations
Oil, gas and chemical plants

Material Grades

Electro-Galvanised Steel
Hot-Dip Galvanised
SS-304
SS-316

Manufacturing Process

1Wire cutting & straightening
2Precision spot welding
3Edge deburring & smoothening
4Galvanising / passivation
5Load testing & packing

Industries Served

Industrial PlantsManufacturingPharmaceuticalsFood ProcessingWarehousesCommercial BuildingsData CentresPower PlantsOil & GasChemical Plants

Quality Inspection

Load capacity testing
Coating thickness check
Weld continuity inspection
Salt spray corrosion testing on sample lots

Cable Trays Manufacturer in Ahmedabad, Gujarat & India

Our works sits in the Kathwada GIDC industrial belt of Ahmedabad, so buyers across Naroda, Odhav, Vatva, Changodar, Sanand, Bavla and Gandhinagar can visit the plant, review samples and collect material the same week. Across Gujarat we regularly supply OEMs and EPC contractors in Rajkot, Vadodara, Surat, Bhavnagar, Anand, Mehsana and Kutch.

Beyond Gujarat, cable trays are dispatched across India — Maharashtra, Rajasthan, Madhya Pradesh, Delhi NCR, Tamil Nadu and Karnataka — and exported to buyers in the Middle East, Africa, South East Asia and Europe with full documentation.

Factory visits welcome on working days
Same-state dispatch across Gujarat
Pan-India freight & export packing
Drawing-based custom manufacturing

Pioneer Hydraulics — Works & Office

Address: 28, Tribhuvan Estate, Road No. 8, Behind Kathwada GIDC, Ahmedabad – 382430, Gujarat, India
Phone: +91 98253 17267
Email: info@pioneerhydraulics.com
Business hours: Mon – Sat · 9:30 AM – 6:30 PM IST

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Frequently asked questions

Cable Trays — buyer questions answered.

Common technical and sourcing questions from OEM buyers, EPC contractors and export customers.

What types of cable trays do you manufacture?

We manufacture wire mesh cable trays, stainless steel wire mesh cable trays in SS-304 and SS-316, GI wire mesh cable trays in electro-galvanised and hot-dip galvanised finishes, and welded basket cable trays for structured data cabling.

What materials are your cable trays made from?

We manufacture cable trays in electro-galvanised steel, hot-dip galvanised steel, SS-304 and SS-316, selected according to the corrosion exposure and load requirement of the installation.

Should I choose SS-304 or SS-316 stainless steel cable tray?

SS-304 suits most indoor industrial, pharmaceutical and clean-room installations, while SS-316 is recommended for coastal, marine, offshore and chloride-rich chemical environments where pitting corrosion is a risk.

What is the difference between electro-galvanised and hot-dip galvanised GI cable tray?

Electro-galvanised (EG) trays carry a thin, uniform zinc layer suited to dry indoor use, while hot-dip galvanised (HDG) trays carry a much thicker zinc coating for outdoor, humid and exposed industrial environments.

Why choose wire mesh or basket cable tray over perforated cable tray?

Wire mesh and basket trays are lighter, ventilate cables better, allow visual inspection and can be cut and branched on site without fittings, which reduces installation time in data centres and plants.

Do you manufacture custom cable tray sizes?

Yes. As a cable tray manufacturer in Ahmedabad we produce custom widths, heights, mesh pitches and wire diameters to suit each project's cable fill and load span.

Do you supply cable trays for export projects?

Yes. We supply and export cable trays from Gujarat, India with load test reports, coating thickness certificates and export-grade packing.

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